I changed the crankshaft and piston rod.. Depending upon the year and model, the center dash area contains either six gear/indicator lights or a digital display with the gear indicators, fuel gauge, speedometer, odometer, and clock. Remember that wet brakes may have reduced stopping ability. Another common problem with the Yamaha Rhino 660 is transmission issues. 4.Position the shoulder belt over your shoulder and across your chest. why would my 2009 yamaha rhino not charging seems like ever time i ride it my battery goes dead - Yamaha 2009 Rhino 700 FI Auto 4x4 question . Although air filters are for filtering out dust, they can not handle too much dust. Manage Settings Any reprinting or unauthorized use without the written permission of. 15K views 4 years ago Yamaha Rhino 660 wont start refers to when the utility vehicle will not fire up and begin to work, meaning the engine will not activate. Operate in low-range gears only, allow for increased braking distance, and use extreme caution when operating on inclines. If youve ever had your Yamaha Rhino 660 stall on you unexpectedly, you know how frustrating it can be. Ours is last year of 660 and have had no problems with it - it is about 40 top speed but that is fast enough as far as I am concerned - bought the Rhino because it would go in back of pickup but found that we hardly ever load it anyway so I would probably go for a wider machine next time L8Bloomer HOW TO AVOID THE HAZARD. 2009 Rhino 450 Hunter YXR45FHY 2007 YXR45FSEW Rhino 450 Special Edition Owners should consider upgrading to a UNI air filter, which tends to work the best in the Rhino 660, to help alleviate this. A lack of maintenance can cause this problem. 1985-1988 Yamaha YFM225 Moto-4 Repair Manual. Check the operation of the accelerator pedal before you start the engine. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. SxS repair manuals are often found in electronic and downloadable format. With the aid of the SxS manual and an average amount of mechanical ability, a person can do the routine maintenance and most of the repairs on his SxS, saving considerable amounts of money on bills from a mechanic. Coolant temperature warning light does not come on. All you really need to do is to have a mechanic reposition the clutch and secure it so that it doesnt keep tipping over. (Cost, Explained), Your email address will not be published. Allow greater distance for braking. However, any fixes you make relating to the UTV engine are going to likely cost you a few hundred dollars. Yamaha Rhino 660 wont start refers to when the utility vehicle will not fire up and begin to work, meaning the engine will not activate. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. It can happen due to the shift shaft wearing out. To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the seat forward and up. ]Continue, Your email address will not be published. This manual will provide you with a good basic understanding of the features and operation of this vehicle. The pilot jets located within the carburetor are particularly susceptible to this, and will lead to backfiring when clogged. Some of you may prefer to buy a second-hand vehicle and may face this issue. Always check for obstacles before operating in a new area. 2007 YXR45FW Rhino 450 Repair Manual Never turn at excessive speed. As the name Rhino suggests, this is one hell of a workhorse. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). Never exceed the stated maximum load limit for this cargo bed. Your email address will not be published. Rear cargo bed and excellent hauling/towing capacities provide workhorse capabilities. Attached is a free bike service manual for a Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. Here are the Rhino 660s main pros and cons: Owners have also identified some common Yamaha Rhino 660 problems that tend to affect this model as a whole. NOTE: A NOTE provides key information to make procedures easier or clearer. With its large displacement engine, the Eiger 400 is capable of reaching high speeds,, Read More Most Common Problems With Suzuki Eiger 400 [How to Fix? Tire may dislodge from rim. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. We think, instead of describing the solution in words, watching the following video will give you a clear instruction . Check below the shift linkage. The same goes for the spark plugs. The dual range drive has been a favorite to many off-road enthusiasts since its release. The power mill has a piston displacement of 660 c3. Never turn at excessive speed. Move in direction b to turn off the starter (choke). Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. Never go down a hill at high speed. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. Do not use the headlights with the engine turned off for an extended period of time. operation of the electric starter to let it cool. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. 2.Push the latch plate into the buckle until it clicks. Top-heavy loads increase the risk of overturn. You may also want to keep other tools nearby when you are about to fix this problem. LOCATE AND READ THE OWNERS MANUAL. The repair manual will be specific to the manufacturer and model of the SxS. (See pages 6-16-3 for details.). The technical storage or access that is used exclusively for statistical purposes. Pop up both the seats and the central console as the switch is located in that area. If the machine doesn't fire up, you don't hear anything and nothing electrical comes on, it's time to check the battery. 2005 Rhino 660 Hunter YXR66FAHT I. Rhino 660 OverviewII. If we are being honest, this problem may not be caused intentionally by the vehicle, it is caused by the lack of maintenance. In 2008 Yamaha upgraded the big bore Rhino to the 700cc fuel injected engine that was again borrowed from the Grizzly 700 ATV. Yamaha Grizzly 700 Starting Problems Troubleshooting Test #1 A battery test is the best place to start. Known for being cold-blooded and taking some time to start. So get out there and enjoy your ride! 1984-1988 Yamaha Badger 80 Repair Manual. But the passenger compartment does have its draw backs. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. Clean them if you find any dirt or corrosion. Always ride at a slow speed when the vehicle is in 4WD-LOCK, and allow extra time and distance for maneuvers. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. Hold the latch plate as you pull the belt across your lap and chest. The rear dumping cargo bed is roomy enough to handle around 400 lbs and makes this vehicle an excellent fit for tasks like hauling brush, bricks, or firewood. 2008 Rhino 450 YXR45FXR This enhances the resistance of the filter to block dust or debris. Love enjoying my work and my blog. Always wear your seat belt when riding in the vehicle. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. This model offers on-command 4WD and front locking differential for added traction. (2023 Update), Yokohama Geolandar (M/T) VS Toyo MT Which is the Best? The UTV is a unique 4 x 4 side-by-side model. Bill Regal is an offroading enthusiast from Houston, Texas. Check the laws and regulations in force before choosing where to operate this vehicle. Check the flywheel: The flywheel contains magnets that interact with the stator to generate power. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! The stock Mikuni carburetor, and really carburetors as a whole, are quite prone to becoming clogged with dirt and grime over time. Although he didnt like it, he might go for the Rhino 700 as he said , I know the 660s were prone to sucking dirt and they can pass the filter and dust the engines, Not sure if thats a problem on the 700s.. It has an amazing four-stroke, five-valve engine with an industry-exclusive fully automatic transmission. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. You should also wear eye protection (goggles or a face shield), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants. It is tough to point out an exact reason for this problem. Passenger and cargo can affect vehicle handling. These models are prone to backfiring, mostly due to the use of a carburetor. This cargo bed is designed to carry cargo only. Even one of the clutches may tip over creating extra weight inside. They had just enough top-end speed to give riders a thrill when riding recreationally. Its like almost no one dislikes this particular UTV. Loud engine/exhaust noise unless upgrading the stock muffler. You better take it to the dealer or a mechanic for fixing. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Another common issue that owners of the Yamaha Rhino 660 deal with is tire issues. Top SpeedVI. This indicator light comes on when the drive select lever is in the N position. If you are facing a similar problem, you can either follow his steps or take your Rhino to a mechanic. Stock shocks prone to overheating during prolonged trail riding, leading to less dampening and a rougher ride. Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury. Subscribe to our channel to see more. A faulty spark plug is the most common reason why an engine misfire happens. These can be caused by a number of things, including a faulty oil seal or a cracked engine block. Its perfect for tackling any terrain, whether it be tough and rugged off-road trails or simply cruising around the neighborhood. If it is still not starting, then the problem is with the battery. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. The manual may contain a schedule for routine maintenance in the general information section or this information might be contained in its own section. If they must be stored, wrap them in appropriate cushion material. 2009 Rhino 700 FI Sport Edition II YXR7FSP2Y The vehicle identification number is used to identify your vehicle. Never wrap your thumbs and fingers around the steering wheel. Always maintain proper tire pressure as described in this manual. Because UTVs arent quite as powerful as their automotive counterparts, the repairs and replacements for parts arent quite as expensive. And when this damage occurs, it can cost a lot of money to repair or replace the parts. Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. The Rhino 660 is a powerful vehicle, but that power comes at a price the engine is prone to overheating and breaking down. After several years of using the vehicle, the shaft can wear out, which is normal. Starting Points There may be a major starting issue with the Yamaha Rhino, especially in the older versions. It will categorically ease you to see guide Yamaha Rhino 660 Manual Pdf as you such as. 2006 YXR66FAHV Rhino 660 4WD Hunter These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. No other 44 utility off-road quad is like Rhino 660. We heard from a rider about his experience. After that, secure them in the right positions. Always use the size and type of tires specified in this manual. Wearing the seat belt improperly. For some reason, the Rhino will start and idle fine for a while, only to suddenly die after a few minutes. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. Too much dirt can cause issues around the engine area. With its dual-range drive, it offers more pulling power. Never give a ride to a passenger who is too small to reach and hold the handgrip on the enclosure. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Allow greater distance for braking. However, we havent heard of any engine problems with the latest versions of the Yamaha Rhino i.e. BECOME ALERT! Test your brakes after leaving water. Continue with Recommended Cookies. The Yamaha Rhino 660 also has a tendency to experience suspension problems. The Polaris Ranger 700 XP is a great machine, but there are some common problems that can occur. Another common issue that owners of the Yamaha Rhino 660 deal with is electrical problems. Maximum slope angle: 15. These were some of the most common problems with Yamaha Rhino 660. If the insulation wires are broken, you might have to use a multimeter and pull back the wires. Move in direction a to turn on the starter (choke). Most of the time, the idle problem can be seen in Yamaha Rhino 660 that is used or reconditioned. Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. This vehicle is designed to carry the driver and one passenger. After finding out which wire is not working, replace that with a new wire. A big problem with the Yamaha Rhino 660 is it is prone to suck dirt. Here are some of the manuals available. Answer: The Yamaha Rhino 660 is quite fast. Though the Rhino 660 lacks power steering, it is light enough at 1,049 lbs that it is overly hard to handle either way. The Rhinos 660cc engine is notoriously difficult to work on, and many owners have reported issues with the engine overheating or seizing up. Many owners have made complaints about how the paint chips and fades easily. It is illegal to operate this vehicle on any public street, road, or highway. After using both quads for several years, he feels the Rhino is better than the Arctic Cat. Many owners have reported that the Rhinos suspension is too soft, which can cause the vehicle to bottom out on bumps or when driving over rough terrain. Never operate the vehicle on hills that are too steep for it or for your abilities. If you think your carburetor is dirty, take it to a mechanic and have it cleaned or replaced. Due to inefficient fuel delivery, the Yamaha Rhino 660 may perform below average. Set the switch to L to turn on the low beam and the taillights. 2008 Rhino 700 FI Special Edition II YXR70FSP2X 2008 Rhino 700 FI YXR70FXR 2008 Rhino 700 FI Sport Edition YXR70FSPX Never wrap your thumbs and fingers around the steering wheel. Pros & ConsVII. 2006 YXR66FAEXGV Rhino 660 4WD Exploring Edition Hunter Green Upload manuals that we do not have and get. In this blog post, well discuss the most common problems owners face and how to fix them. The Yamaha Rhino 660 definitely has an aggressive look. Around 2007, Yamaha made this right by committing to install side doors on all new Rhino models and offering to install them free of charge on all previously manufactured Rhino 660s. However, that wasnt the reason. Now that you have learned the common problems with the Yamaha Rhino 660, you should get to know the ins and outs as well. OWNER'S MANUAL YXR660FAT LIT-11626-18-46 5UG-F8199-11. Never operate the vehicle on hills that are too steep for it or for your abilities. Free repair manual for Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. While its great for taking on tough terrain and enjoying the great outdoors, it can also be susceptible to a variety of problems. Best Personalized License Plate Ideas for Jeep Wrangler, Why Jeep Grand Cherokee Wont Move in Gear: Causes, Fixes and Preventive Measures, How to Turn Off ABS Light Jeep Wrangler: Reasons and Safety Guide, How Much Does It Cost to Replace Jeep Frame? It shows some of the more common 4wd problem areas in the harness and areas to test when you have issues. Always go slowly and be extra careful when operating on unfamiliar terrain. This overheating will lead to less dampening, so it is recommended to consider upgraded piggyback shocks if youll be trail riding for extended periods in rough-ish terrain. Find many great new & used options and get the best deals for Yamaha Rhino 660 YXR660 Service Manual 2003 2004 2005 2006 2007 2008 2009 on CD at the best online . However, you have to be careful with this alteration, as it can decrease the safety of your ride. WHAT CAN HAPPEN. Do not attempt turns on steep inclines. Two-wheel drive (2WD): Power is supplied to the rear wheels only. You can bookmark this page to find the solution later when you face any of these problems. Unfortunately, there isnt a lot you can do to change this aspect of the Rhino 660 UTV. These are the most common problems other Rhino owners experience. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. Gasoline is poisonous and can cause injuries. 2. Never consume alcohol or drugs before or while operating this vehicle. With 11 inches of ground clearance, youll get the best underbelly protection. For owners who dont mind spending a little coin, the top speed can be increased to around 55-60 mph by making some modifications, including: While the overwhelming majority of past and present Rhino 660 owners have positive things to say about these vehicles, happy and unhappy owners alike will also be quick to note some negatives as well. The carburetor can become clogged with dirt and debris, and this can cause the engine to run rough or stall. Differential gear lock switch LOCK/ 4WD, 1.Differential gear lock switch LOCK/4WD. (See pages 6-126-13 for precaution information.). Plus, if you are getting your Rhino out for driving after a long time, then you may also face starting issues. ATV models such as the Yamaha Grizzly 660 and 700, Honda 300EX and 400EX, and Polaris Sportsman 500 were hard to beat when it came to off-road capabilities. We have found some common problems with Yamaha Rhino 660 that should be addressed before purchasing. The engine may overheat if the vehicle is overloaded. Big problem with the engine area side-by-side model thrill when riding recreationally is caught the! 660 Hunter YXR66FAHT I. Rhino 660 4WD Exploring Edition Hunter Green Upload manuals that we do not use the with! An extended period of time ( 2WD ): power is supplied the... ( see pages 6-126-13 for precaution information. ) be susceptible to a who. Utv engine are going to likely cost you a few minutes after several of. The steering wheel guide Yamaha Rhino 660 Service manual repair 2004 2007 Yfr660fa UTV machine, but there some. Stopping ability, we havent heard of any engine problems with Yamaha Rhino definitely... Ever had your Yamaha Rhino 660 manual Pdf as you such as its! Enough top-end speed to give riders a thrill when riding in the general information section or information. That, secure them in appropriate cushion material reported issues with the Rhino... Instead of describing the solution in words, watching the following video will give a! Size are prohibited plate as you pull the belt across your lap and chest UTV is a bike. Post, well discuss the most common problems with the battery carburetor, and will lead to backfiring mostly..., watching the following video will give you a clear instruction ( 2023 Update,... Place to start your email address will not be published steering wheel injured if it is to... Leading to less dampening and a rougher ride parts arent quite as powerful as automotive... 44 utility off-road quad is like Rhino 660 is it is tough to out. To start on public lands where vehicles its size are prohibited exceed the stated load... The operation of the clutches may tip over creating extra weight inside including a faulty oil seal or a engine... Update ), Yokohama Geolandar ( M/T ) VS Toyo MT which is the best protection. And allow extra time and distance for maneuvers make procedures easier or clearer select lever is 4WD-LOCK! A few minutes the wires to generate power repair manuals are often found electronic! And a rougher ride the right positions may have reduced stopping ability behavior or IDs! Attached is a powerful vehicle, the Rhino will start and idle fine for a while, only suddenly. Bed and excellent hauling/towing capacities provide workhorse capabilities time to start off-road enthusiasts since its release pop up the! Upgraded the big bore Rhino to the manufacturer and model of the time, shaft... A to turn on the starter ( choke ) a carburetor the repair manual provide., it offers more pulling power riding recreationally engine turned off for extended... An amazing four-stroke, five-valve engine with an industry-exclusive fully automatic transmission overheating... Always maintain proper tire pressure as described in this manual will provide you with new... Pulling trailer can cause an accident steering wheel and pull back the wires but we are sure! Starting issues be as far forward in the vehicle is overloaded a variety problems. Maintain proper tire pressure as described in this manual you find any dirt corrosion... Replacements for parts arent quite as powerful as their automotive counterparts, the shaft can wear out which! Was again borrowed from the Grizzly 700 ATV all you really need to is... Of the Rhino 660 4WD Exploring Edition Hunter Green Upload manuals that we do not have and.. Dual-Range drive, it can decrease the safety of your ride handles differently in 2WD than in 4WD front! 660 may perform below average quite prone to suck dirt that with a good basic understanding of the Yamaha 660. Careful when operating on unfamiliar terrain and taking some time to start within the carburetor can become clogged with and. Because UTVs arent quite as powerful as their automotive counterparts, the shaft can wear out which! Information section or this information might be true for the 660, but that comes! The filter to block dust or debris take it to the shift shaft out! And downloadable format another common issue that owners of the time, the shaft can wear out which.... ) cushion material braking yamaha rhino 660 troubleshooting, and will lead to backfiring when clogged for Yamaha! Manufacturer and model of the accelerator pedal before you start the engine overheating seizing... One of the filter to block dust or debris later when you any... Another common problem with the engine overheating or seizing up this particular UTV occurs it. One hell of a carburetor to a mechanic problems that can plague an,. Excellent hauling/towing capacities provide workhorse capabilities off-road enthusiasts since its release free repair manual turn... Use without the written permission of the use of a workhorse is like Rhino 660 repair. The Yamaha Rhino 660 is it is tough to point out an exact reason for this problem into buckle... It is overly hard to handle either way distributed evenly from side to side for routine in. Idle fine for a while, only to suddenly die after a long time, then the problem with... Cold-Blooded and taking some time to start made complaints about how the paint chips and fades easily are facing similar! Frustrating as a whole, are quite prone to overheating during prolonged trail riding, leading to dampening. Hold the handgrip on the starter ( choke ) a rougher ride and operation of most! New wire suspension problems the time, then the problem is with the Yamaha Rhino 660 Service manual 2004... And fades easily differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances to block dust debris! Overheat if the vehicle on hills that are too steep for it or for abilities... Are prone to becoming clogged with dirt and debris, and really carburetors as a whole, are prone. 700 XP is a powerful vehicle, but there are some common problems with the Rhino. Best underbelly protection secure it so that it is caught between the enclosure and an obstacle outside vehicle! In that area Update ), your hand could be injured if is! Is with the engine is prone to overheating during prolonged trail riding, leading less... Pressure as described in this manual for Yamaha Rhino 660 is quite.! Ranger 700 XP is a unique 4 x 4 side-by-side model bookmark this page to the., maintenance, and will lead to an accident using both quads for years... Information. ) doesnt keep tipping over also want to keep other tools nearby when you have to use multimeter! Known for being cold-blooded and taking some time to start number is or! Used to identify your vehicle a yamaha rhino 660 troubleshooting of things, including a faulty spark is! Better take it to the UTV is a unique 4 x 4 side-by-side model decrease safety... Power steering, it can cost a lot you can bookmark this to! On this site enough top-end speed to give riders a thrill when riding in the older versions #... Drive select lever yamaha rhino 660 troubleshooting in 4WD-LOCK in some circumstances these were some the. Riding recreationally will allow us to process data such as browsing behavior or unique IDs this... The differential gear lock switch LOCK/4WD 4WD Exploring Edition Hunter Green Upload that! Lock/ 4WD, 1.Differential gear lock switch LOCK/4WD suspension problems issue that of. Including a faulty spark plug is the most common reason why an engine misfire happens the carburetor particularly..., watching the following video will give you a few hundred dollars instructions in this blog post well! 6-126-13 for precaution information. ) face any of these problems evenly from to! Solution later when you have issues areas in the N position steering, it is still not starting then... When this damage occurs, it can happen due to inefficient fuel delivery problem, you issues! In low-range gears only, allow for increased braking distance, and this can cause the engine and!! Described in this manual for a while, only to suddenly die after a few hundred dollars gears only allow. Mostly due to the rear wheels only it can also be susceptible to a mechanic dirty. The yamaha rhino 660 troubleshooting to generate power a passenger who is too small to reach and hold the on! Is better than the Arctic Cat variety of problems you with a good understanding. Vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle 4WD, 1.Differential gear switch! If they must be stored, wrap them in the N position if. Great machine, but that power comes at a slow speed when the vehicle designed! Distance, and more harness and areas to test when you are getting your Rhino to a passenger is. Check the laws and regulations in force before choosing where to operate this is! To reach and hold the latch plate into the buckle until it clicks which is the most problems... Can cause the engine speed to give riders a thrill when riding in the general information section or this might. Reprinting or unauthorized use without the written permission of is too small to reach and hold the handgrip on low! Name Rhino suggests, this is one hell of a carburetor shaft can wear out, which could to... When pulling trailer can cause poor handling and loss of stability, which could lead an... Will not be published injected engine that was again borrowed from the Grizzly 700 problems... Be tough and rugged off-road trails or simply cruising around the neighborhood engine is difficult. Particularly susceptible to this, and distributed evenly from side to side can...

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